Makes reducing AIRLEAKAGES sense ?
Of course it always makes sense to reduce Airleakages ! However, in this case, reducing the airleakages would only result in more BLOW-OFF of the Centrifugals.
This installation is equiped with Centrifugals (6x700HP). During the night and during the weekend, a 100M3/min is produced of which 50m3/min is leaking. Reducing the leakage down to 20M3/min would provide a substantial energy saving. However, one centrifugal would only blow-off that recovered Airleak.
By adding on 50M3/min Double acting reciprocating Oil-free compressor which is super efficient in full load and part-load, the energy saving of reducing the airleakage and energy efficiency at full load can be realised !
PS. Reducing the airleak to zero is of course the target, but is only possible after the maintenance intervention. As time passes, the airleakages starts to increase again. A continuous maintenance schedule needs to keep the airleakages in a factory to a low acceptable level.